Services | Sanyas Enterprises

Services

Custom cable and custom wiring harness assembly highlights

Decades of expertise in wire harness and cabling solutions.
Statutory certifications as well as industry-specific quality systems.
Quick transition from NPI (New Product Introduction) to large-scale manufacturing.
World-class training methods and procedures.
Supply chain integration partnerships.
Decreased shipping costs and competitive cost benefits.
Engineering highlights

Engineering highlights:

Engineering design recommendations aimed at Quality, Cost and Delivery efficiencies
Technology advancements
Validation of documentation
Cross-referencing of components and available other sources
Reverse engineering custom cable assembly and customized cable
Rapid prototyping
Concurrent Engineering

Welcome To Sanyas Enterprises

Testing

All testing that we currently undertake is ‘functionally based’ with specialized test equipment, fixtures or programs designed and built in house or provided by our customers. We also have access to Environmental.
All testing that we presently conduct is “functionally based,” using specialised test tools, fixtures, or software that were either created in-house or supplied by our clients. We can access the environment as well.

A variety of automated test solutions are offered by EMS (Electronics Manufacturing Services), either as a solo service or as part of a complete product assembly. EMS offers test solutions for PCB Assemblies, assemblies for cables and wires and product testing towards the end.

The Automated Test Solutions include:

In-circuit test, which uses our ATE test devices and our in-house jig manufacture capacity.
Functional testing ranges from straightforward “go/no-go” to complete functional testing with thorough test results.
Test of cable harness

CUSTOM CABLE ASSEMBLY FEATURES

Sanyas offer custom cable assembly design expertise. We have manufactured cable assemblies to fit a vast field of flexural requirements. Our experience and abilities help us efficiently create custom cable assembly for a variety of industries

CONDUCTOR SIZES

We can eject conductors of different gauge sizes and also can combine different sized gauge to create a mixed gauge cable. The sizes are available ranging between 34 awg to 12 awg.

CONDUCTOR COLORS

Sanyas is a well-known cable assembly manufacturer and we can make cable with numerous conductors. Especially to keep a track of conductors we can make use of different colors, different stripes, text, dashes and more to make sure the right conductor is used for the right spot.

STRANDING
SIZES

Conductors can be made with stranding which is as small as 0.0002 inches, which is great for hi-flex and supply cables. Stranding can be of different materials like care copper, tinned stranding, tinned conductor and more. They can also be make of metals like silver to get better conductivity

CONDUCTOR INSULATION

Conductor insulation is the first protection layer in any cable for which we use a wide range of insulations from basic PVC, PE or PP. The stiffness and softness of each material may differ

FILLERS

To make a cable give the best results, it is important to include fillers in the electric cable. Materials like basic cotton, nylon and Kevlar are used usually. All materials are custom matched as per the requirement of the application to give the best outcome.

JACKET MATERIALS

The final barrier between the environment and the inside of the electric cable is usually its jacket. The final covering is used like an insulator, a shield and protective cover. To create a cable we can utilize materials like PVC or natural rubber, Teflon or Silicone.

WRAPS AND SHIELDS

A cable’s conductor needs to be wrapped or shielded generally. High flex cables require a soft barrier between the conductors and outer jacket to avoid abrasion. Numerous electric cables require shielding to secure it from RFI or EMI interference. Materials like fleece, cotton and aluminized Mylar are used to help the cable match the operating environment. It is usually wrapped with spiral overwrap.

GLOBAL PURCHASING

The materials management team at Sanyas does more than just purchase the parts. They are in charge of ensuring that our whole supply chain is managed smoothly and that every connection gives our customers an edge over their competitors. The materials team keeps an eye on lead times, stock levels, and customer needs to ensure that materials are available when they are required.

In order to guarantee that we receive the most competitive pricing available today and continuing evaluations throughout the duration of the project, we collaborate with our suppliers. We are able to be more adaptable and responsive to the demands of our clients thanks to strategic and volume component agreements as well as in-plant stores.

Every customer project has a significant material cost component, therefore our experienced buying staff works directly with vendors to get the best pricing and delivery on components.